fix(autopilot): give full-cycle dispatch a 30-minute timeout floor (#2852)

Dispatch timeout was derived as interval*2 with a 5-minute floor, tuned
for light per-interval work. A full autopilot cycle routinely needs more
than 10 minutes at common intervals, so healthy full cycles were killed
mid-run. Full-cycle dispatch now gets a 30-minute floor; lighter
dispatches keep the interval-derived budget.

Adds a regression test for the full-cycle floor.

src/commands/autopilot-timeout.ts

@@ -0,0 +1,9 @@
+export function resolveAutopilotDispatchTimeoutMs(
+  baseIntervalSeconds: number,
+  fullCycle: boolean,
+): number {
+  const intervalDerivedTimeoutMs = Math.max(baseIntervalSeconds * 2 * 1000, 300_000);
+  return fullCycle
+    ? Math.max(intervalDerivedTimeoutMs, 1_800_000)
+    : intervalDerivedTimeoutMs;
+}

src/commands/autopilot.ts

@@ -38,6 +38,7 @@ import { logSelfUpgrade } from '../core/audit/self-upgrade-audit.ts';
 import { detectInstallMethod } from './upgrade.ts';
 import { evaluateQuietHours } from '../core/minions/quiet-hours.ts';
 import { inspectLock } from '../core/db-lock.ts';
+import { resolveAutopilotDispatchTimeoutMs } from './autopilot-timeout.ts';
 
 /**
  * v0.37.7.0 #1162 — classify autopilot reconnect-loop errors.
@@ -689,7 +690,7 @@ export async function runAutopilot(engine: BrainEngine, args: string[]) {
         const queue = new MinionQueue(engine);
         const slotMs = Math.floor(Date.now() / (baseInterval * 1000)) * baseInterval * 1000;
         const slot = new Date(slotMs).toISOString();
-        const timeoutMs = Math.max(baseInterval * 2 * 1000, 300_000);
+        const timeoutMs = resolveAutopilotDispatchTimeoutMs(baseInterval, false);
 
         // ── v0.40 D17: per-source freshness check ────────────────────
         // Runs first; independent of score gate. Submits a 'sync' job per
@@ -931,7 +932,9 @@ export async function runAutopilot(engine: BrainEngine, args: string[]) {
           const result = await dispatchPerSource(engine, queue, {
             repoPath,
             slot,
-            timeoutMs,
+            // Full cycles can outlive short daemon intervals. Keep lighter dispatches
+            // interval-derived while giving per-source consolidation enough time.
+            timeoutMs: resolveAutopilotDispatchTimeoutMs(baseInterval, true),
             fanoutMax,
             jsonMode,
           });